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Job Set-up Optimization and Errorproofing

Manufacturers wishing to improve job set-up performance will benefit from this results-oriented program. This program is designed to reduce downtime, improve quality and increase customer satisfaction. This is a proactive approach to fending off problems that utilizes error proofing, standardized work and changeover process simplification. As a result, manufacturers can maintain a defect-free reputation while reducing scrap and eliminating non-value added set-up time.

The workshop takes place at the manufacturer's location, in close proximity to the line under review. It is most successful when a cross-functional team of 5 to 16 participants, including operators, participate in this unique program. The Job Set-Up Optimization & Error Proofing Program has three distinct phases:

2 Weeks Prior to Workshop Workshop 3 Weeks After Workshop
Pre-Meeting
  • Scope current situation
  • Capture and evaluate current set-up practices
  • Collect performance data
  • Document decisions
Workshop
  • Obtain shared understanding of current set-up
  • Identify weak links
  • Consider Best Practices
  • Prioritize action items
  • Agree upon action plan
Action Review Meeting
  • Review action items and changes to the set-up process
  • Assess and verify results
  • Certify completion

For more detail concering this program, Download the PDF file.