PROCESS-FAILURE MODE & EFFECTS ANALYSIS (P-FMEA)

Failure Mode and Effects Analysis (FMEA) is a structured method for anticipating problems and developing controls to prevent defects or failures. While FMEA is most fruitful as a proactive quality improvement tool implemented during process development, it can also be effectively applied as a continuous improvement tool after a product launch.

FMEA drives both proper guidance to the factory floor and continuous improvement efforts for removal of a process' weakest links. Additionally, we emphasize mistake proofing methods so that high-risk failure modes are not just more likely to be detected but are actually prevented.

This workshop is application-based and engages participants through exercises and discussion. Exercises can be tailored to actual product processes. When the workshop is tailored to actual production processes, participants should bring:

• The process flow diagram or work routing for the process under review
• Historical quality measures (e.g., scrap, rework, FTQ, warranty, etc.)
• Error proofing, gaging and inspection plans
• An actual sample part (as long as size and/or weight permits)

This workshop is appropriate for individuals who are directly involved with the manufacturing line, especially operators, skilled trades, engineers and quality staff.

Training ideally should take place in the manufacturing area under review. If necessary, it can also be conducted at a suitable off-site location.

For articles about reducing risk through proper FMEA application, click here.